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US Foods, Inc. – Perth Amboy, NJ

ESI Group was initially contracted to design and construct a new state-of-the-art distribution center with expansion capabilities of all areas to 600,000 square feet.  Work included all temperature controlled areas, office build-out, structural rack storage, truck maintenance shop with wash bay and a fueling island with canopy.  Most recently we re-configured about 120,000 square feet of dry to multi-cooler storage and re-racked 260,000 square feet of storage area.

Project portfolio:

  • Freezer area of 105,652 square feet.
  • Future freezer area of 36,349 square feet.
  • Mutli-temp cooler 82,130 square feet.
  • Dry storage 144,461 square feet.
  • Perishable dock 47,304 square feet.
  • Dry dock 32,668 square feet.
  • 2-story office areas 43,316 square feet.
  • TMF with fueling island 14,972 square feet.

Design elements:

  • CO2 Cascade refrigeration system with penthouse units
  • Electric probe under-floor warming
  • Insulated metal wall and ceiling panels
  • Roof TPO mechanically fastened with R-20
  • Sprinkled with ESFR and dry pendent heads
  • Fluorescent and LED lighting with individual motion sensors
  • Full solar panel array on roof
  • Storage racking in single select, 2-deep push back, case and carton flow


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